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Low-cost Servo Motor Speed Controller for industrial conveyor system
The Problem:  Create a simple, low-cost speed controller for an oven conveyor belt.

The Solution:  Sometimes the problem (and solution) is so simple, off-the-shelf products are overkill. In this case, our oven controller client (see below) wanted to save a hundred dollars by replacing the motion controller for the oven conveyor belt with a simple circuit. Controlling belt speed is much easier than full motion control.

Using a low-cost 8051-type microcontroller, we programmed a Proportional-Integral algorithm for speed control. One phase of the servo's quadrature encoder was connected to an internal counter to count the feedback pulses. An internal timer was used to generate a PWM signal that travels through a low-pass filter and analog amplifier to produce a 0-10V output to control the servo motor driver.






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